[{"data":1,"prerenderedAt":-1},["ShallowReactive",2],{"directus-blog_posts-baseball-cap-box-sizes-shape-protection-tpw":3,"blog-rec-products-baseball-cap-box-sizes-shape-protection":155,"blog-rec-posts-baseball-cap-box-sizes-shape-protection":252},{"id":4,"title":5,"slug":6,"excerpt":7,"body":8,"featured_image":9,"focus_keyword":10,"secondary_keywords":11,"published_at":12,"updated_at":13,"seo_title":14,"seo_description":15,"seo_keywords":16,"author_id":17,"author":24,"category_id":25,"category":29,"blog_post_tags":30,"blog_post_industries":43,"blog_post_products":44,"blog_post_related_posts":81},844,"Baseball Cap Box Sizes and Crown & Brim Shape Protection","baseball-cap-box-sizes-shape-protection","Baseball cap box sizing comes down to the assembled cap plus clearance for the crown height and brim curve. This guide walks through crown profile, brim curve, single and multi-cap formats, and the inserts that hold a cap's shape in transit.","\u003Ch2>How Baseball Cap Box Sizes Work\u003C\u002Fh2>\u003Cp>Cap box sizing comes down to the assembled cap plus clearance for the crown height and the brim curve. Unlike a flat-folded garment, a cap is a three-dimensional shape with a dome on one side and a curved bill on the other, so the box has to give room in two directions and still hold the cap snug.\u003C\u002Fp>\u003Cp>This guide walks through the common formats, how crown profile and bill length change the footprint, and how the internal support keeps the shape once the size is right.\u003C\u002Fp>\u003Ch2>Who Decides the Box Size\u003C\u002Fh2>\u003Cp>The cap style sets the size more than any standard chart. A soft, low-profile dad cap has a shallow crown and packs flatter, while a structured fitted or snapback cap stands taller and needs more internal height. Bill length and whether the brim is flat or pre-curved also change the footprint. Tell us the cap style and crown profile, and we size the box around it.\u003C\u002Fp>\u003Ch2>Common Size Formats\u003C\u002Fh2>\u003Cp>Most programs settle on a few formats rather than a long range. A single low-profile carton suits soft caps with a shallow crown. A single structured carton gives the extra height fitted and snapback styles need. A two-cap gift box holds a pair with a divider between them. A multi-cap shipper packs four to six caps for a store delivery or a team order.\u003C\u002Fp>\u003Cp>These are starting footprints, since crown height and bill length vary by style. You can print on standard box sizes or build a custom footprint for an unusual cap. The \u003Ca target=\"_blank\" rel=\"noopener noreferrer\" href=\"\u002Fcategories\u002Fcustom-boxes\">custom boxes\u003C\u002Fa> category shows related formats that share the same board language. \u003C\u002Fp>\u003Ch2>Crown Height and Profile\u003C\u002Fh2>\u003Cp>The crown is the part that fails first, so its height drives the box depth. A high-crown structured cap needs internal height so the dome is not pressed down by the lid, and a crown cradle shaped to the dome supports it from inside rather than letting it rest on its seams. A low-profile cap needs less height and can often use tissue or a soft dome fill instead of a rigid cradle.\u003C\u002Fp>\u003Cp>Matching the depth to the crown keeps the cap from rattling loose or being squashed, both of which show on arrival.\u003C\u002Fp>\u003Ch2>Brim Curve and Bill Length\u003C\u002Fh2>\u003Cp>The brim is the second shape to protect. A pre-curved bill has a set curve that a brim slot or channel can hold, while a flat-brim cap needs room so the bill is not forced into a bend. Bill length sets how far the footprint extends in front of the crown, so a longer bill needs a longer box.\u003C\u002Fp>\u003Cp>Leaving the brim loose lets it press flat against a box wall or bend at a corner, so the slot and the footprint work together to hold the curve.\u003C\u002Fp>\u003Ch2>Box Styles and Construction for Sizing\u003C\u002Fh2>\u003Cp>Construction and sizing are linked. A die-cut box with a shaped insert lets you hold an exact crown profile and brim curve, which is the tightest fit for a structured cap. A two-piece rigid box gives a clean presentation footprint for retail. A corrugated mailer sized snug with a crown cradle balances a protective footprint with shipping strength. Pick the build that matches both the cap shape and the channel.\u003C\u002Fp>\u003Ch2>How Materials Affect the Footprint\u003C\u002Fh2>\u003Cp>The board adds its own thickness to the inside dimensions, so a rigid wrap or a heavier corrugated flute takes a little more space than a thin folding carton at the same outer size. An insert also occupies room, so the footprint is planned around the cap plus the cradle, not the cap alone. For substrate detail, see the \u003Ca target=\"_blank\" rel=\"noopener noreferrer\" href=\"\u002Fblog\u002Fmaterial-catalog-of-custom-boxes\">materials guide\u003C\u002Fa>, and for related apparel formats see the \u003Ca target=\"_blank\" rel=\"noopener noreferrer\" href=\"\u002Findustries\u002Fapparel-boxes\">apparel packaging\u003C\u002Fa> industry page.\u003C\u002Fp>\u003Ch2>Custom Printed Baseball Cap Boxes with Logo\u003C\u002Fh2>\u003Cp>The cap box is a surface that travels home and gets opened in front of a camera as often as not, so the printed panels carry real brand value. Full-color CMYK handles house artwork, team crests, and style details across every cap format, so a brand's range reads as one family on the shelf or at the door. A team store can swap crests while keeping one footprint, and a DTC brand can match the mailer to its site and packing inserts. For coordinating the box with a wider range, see pages as \u003Ca target=\"_blank\" rel=\"noopener noreferrer\" href=\"\u002Fcustom-shirt-boxes\">white shirt boxes\u003C\u002Fa>, \u003Ca target=\"_blank\" rel=\"noopener noreferrer\" href=\"\u002Fcustom-hoodie-packaging\">custom hoodie packaging\u003C\u002Fa>, or \u003Ca target=\"_blank\" rel=\"noopener noreferrer\" href=\"\u002Fcustom-bikini-packaging-boxes\">custom bikini packaging boxes\u003C\u002Fa> for related formats.\u003C\u002Fp>\u003Ch2>Common Mistakes to Avoid\u003C\u002Fh2>\u003Col>\u003Cli>\u003Cp>\u003Cstrong>Sizing by a flat measurement:\u003C\u002Fstrong> a cap is three-dimensional. Give the crown profile and bill length, not just a width.\u003C\u002Fp>\u003C\u002Fli>\u003Cli>\u003Cp>\u003Cstrong>Too little crown height:\u003C\u002Fstrong> a shallow box squashes a structured dome. Match the depth to the crown.\u003C\u002Fp>\u003C\u002Fli>\u003Cli>\u003Cp>\u003Cstrong>Forcing a flat brim into a curve:\u003C\u002Fstrong> a flat-brim cap needs room, not a curved slot. Spec the box to the brim style.\u003C\u002Fp>\u003C\u002Fli>\u003Cli>\u003Cp>\u003Cstrong>Ignoring insert space:\u003C\u002Fstrong> a cradle takes up room inside. Plan the footprint around the cap plus the insert.\u003C\u002Fp>\u003C\u002Fli>\u003Cli>\u003Cp>\u003Cstrong>One size for every cap style:\u003C\u002Fstrong> low-profile and structured caps need different depths. Set the format to the style.\u003C\u002Fp>\u003C\u002Fli>\u003C\u002Fol>\u003Ch2>Order Custom Baseball Cap Boxes\u003C\u002Fh2>\u003Cp>To get a tight quote, send the cap style and crown profile (or the assembled cap dimensions), the construction you want (rigid two-piece, folding or corrugated mailer, or die-cut with insert), the substrate (SBS, kraft, rigid chipboard, or corrugated), your insert needs, your print method preference, and your target quantity to {company_name}. Our team will review the details and provide a quote and proofing guidance once the specifications are confirmed. Reach us at {contact_email}, or {whatsapp_number}. \u003C\u002Fp>\u003Cp>For planning, standard production remains 10–14 business days after artwork approval unless otherwise confirmed, with board, rigid wrapping, and finishing reviewed against that window when the spec is locked. Minimum order quantity starts at 100 units.\u003C\u002Fp>","2399fb11-9aa9-4574-aca8-41bbae4465ad","baseball cap box sizes","cap box dimensions, crown height cap box, brim slot cap box, cap crown cradle, low profile cap box, structured cap box size, multi cap box, two cap gift box, cap box footprint, custom hat packaging boxes","2026-09-30T15:25:00.000Z","2026-09-30T15:26:30.694Z","Baseball Cap Box Sizes & Shape Protection","How to size baseball cap boxes: crown height, brim curve, single and multi-cap formats, and the crown cradle and brim slot that hold shape. Get a quote.","",{"name":18,"bio":19,"avatar":20,"slug":21,"job_title":22,"linkedin_url":23},"Awais M","Awais M helps small and mid-sized brands get custom packaging right — the box style, the material, the print finish, and the order quantity that actually fits the budget.","24e660cd-7c87-4d61-a74a-fc0ea19e7222","awais-m","Custom Packaging Specialist",null,{"name":18,"bio":19,"avatar":20,"slug":21,"job_title":22,"linkedin_url":23},{"id":26,"name":27,"slug":28},15,"Custom Boxes","custom-boxes",{"id":26,"name":27,"slug":28},[31,37],{"tag_id":32,"tag":36},{"id":33,"name":34,"slug":35},56,"Apparel Boxes","apparel-boxes",{"id":33,"name":34,"slug":35},{"tag_id":38,"tag":42},{"id":39,"name":40,"slug":41},20,"Sizing & Dimensions of Custom Boxes","sizing-dimensions-of-custom-boxes",{"id":39,"name":40,"slug":41},[],[45,53,60,67,74],{"product_id":46,"product":52},{"name":47,"slug":48,"featured_image":49,"short_description":50,"status":51},"Baseball Cap Boxes","baseball-cap-boxes","08fa7f2d-aebe-44ce-9e67-32750b2ceca8","Custom baseball cap boxes give headwear brands a branded way to present and ship a cap with its crown domed and its brim curved. Standard builds use SBS coated paperboard, kraft, rigid chipboard wrapped with printed paper, or corrugated board, in single low-profile, single structured, two-cap, and multi-cap footprints. Construction covers two-piece rigid lid-and-base boxes, folding or corrugated mailers, and die-cut boxes with a shaped crown cradle and brim slot. Minimum order quantity starts at 100 units, with production running 10-14 business days after artwork approval.","published",{"name":47,"slug":48,"featured_image":49,"short_description":50,"status":51},{"product_id":54,"product":59},{"name":55,"slug":56,"featured_image":57,"short_description":58,"status":51},"Custom Linen Boxes","custom-linen-boxes","bf018a23-35e6-402c-86a3-62b24ee38eb1","Custom linen boxes built for high-tier brands packaging, wedding and event keepsakes, jewelry presentation, executive gifting, and high-touch unboxing experiences. The linen finish is a textured paper wrap over chipboard that delivers a tactile heft distinct from smooth coated paperboard. We supply rigid setup boxes, magnetic-closure boxes, and lift-off lid boxes wrapped in linen-textured paper with foil stamping, embossing, or printing options. MOQ starts at 100 boxes with 10-14 business day turnaround and free design support on every order of custom linen boxes.",{"name":55,"slug":56,"featured_image":57,"short_description":58,"status":51},{"product_id":61,"product":66},{"name":62,"slug":63,"featured_image":64,"short_description":65,"status":51},"Custom Shoe Boxes","custom-shoe-boxes","aad52a9a-f288-4a11-9e89-c250cfb25217","Custom shoe boxes are sized from the shoe itself, not only the size number. A men's US 10 foot measures about 10 5\u002F8 in (270 mm), and its box typically runs 13 to 14 in long once the toe box, heel and tissue are counted. Typical planning sizes run 12 to 13 x 7 x 4 in for women's shoes, 13 to 14 x 8 x 4.5 to 5 in for men's and 14 to 15 x 9 to 10 x 6 to 7 in for ankle and mid boots. Builds include corrugated lid-and-base, drop-front, tuck-top cartons and rigid boxes. MOQ from 100 on standard sizes and select styles.",{"name":62,"slug":63,"featured_image":64,"short_description":65,"status":51},{"product_id":68,"product":73},{"name":69,"slug":70,"featured_image":71,"short_description":72,"status":51},"Custom Clothing Boxes","custom-clothing-boxes","93bd7c73-15e4-407f-9e43-6d1ccf2a1ed9","Custom clothing boxes are sized from the folded garment outward, so a tee, a dress shirt, a sweater and a robe each get a footprint that fits instead of one carton for everything. Typical planning sizes run from about 10 x 8 x 2 in for a single folded tee to 17 x 11 x 2.5 in for a coat, robe or two-piece set. Builds include E-flute and B-flute mailers, SBS or kraft folding cartons and rigid greyboard lid-and-base boxes, with tissue, collar cards and belly bands where they help. MOQ from 100 on standard sizes, while rigid and specialty builds quote higher. Send a folded sample and we size the box around it.",{"name":69,"slug":70,"featured_image":71,"short_description":72,"status":51},{"product_id":75,"product":80},{"name":76,"slug":77,"featured_image":78,"short_description":79,"status":51},"Custom Shirt Boxes","custom-shirt-boxes","d9d683ce-2f4c-41e5-bcca-e77adb4186e0","Custom shirt boxes give apparel brands a branded way to present and ship folded shirts, from a dress shirt on a retail shelf to a tee landing at a customer's door. Construction covers two-piece rigid lid-and-base boxes, folding-carton tuck tops, and telescoping styles, with tissue paper, garment bands, and care cards specified around the shirt. Print on standard shirt-box sizes or build a fully custom footprint. Minimum order quantity starts at 100 units, with production running 10–14 business days after artwork approval.",{"name":76,"slug":77,"featured_image":78,"short_description":79,"status":51},[82,95,107,118,129,142],{"related_post_id":83,"related_post":92},{"id":84,"title":85,"slug":86,"excerpt":87,"featured_image":88,"published_at":89,"status":51,"category_id":90,"category":91},842,"Custom Baseball Cap Boxes Guide: Styles, Materials, Shape Protection","baseball-cap-boxes-guide","A baseball cap box has to hold a cap's crown and brim in transit and carry a headwear brand through the unboxing moment. This guide covers construction, board, sizing, shape protection, and printing so you can spec custom baseball cap boxes with confidence.","302b17d7-ac9e-4eb6-bfc1-8118d8faf9b4","2026-06-22T18:17:00.000Z",{"name":27,"slug":28},{"name":27,"slug":28},{"id":84,"title":85,"slug":86,"excerpt":87,"featured_image":88,"published_at":89,"status":51,"category_id":93,"category":94},{"name":27,"slug":28},{"name":27,"slug":28},{"related_post_id":96,"related_post":104},{"id":97,"title":98,"slug":99,"excerpt":100,"featured_image":16,"published_at":23,"status":101,"category_id":102,"category":103},843,"Baseball Cap Boxes for DTC, Retail, and Team Merch","baseball-cap-boxes-dtc-retail-team","DTC, retail, and team cap boxes each ask different things of the same carton: survive the carrier, present on a shelf, or do both. This guide covers mailer, rigid, and die-cut construction and how to spec the right box for each channel.","draft",{"name":27,"slug":28},{"name":27,"slug":28},{"id":97,"title":98,"slug":99,"excerpt":100,"featured_image":16,"published_at":23,"status":101,"category_id":105,"category":106},{"name":27,"slug":28},{"name":27,"slug":28},{"related_post_id":108,"related_post":115},{"id":109,"title":110,"slug":111,"excerpt":112,"featured_image":16,"published_at":23,"status":101,"category_id":113,"category":114},845,"Baseball Cap Box Materials, Inserts, and Print Finishing","baseball-cap-box-materials-finishing","The board and the inside details decide how a cap box prints, holds the crown and brim, and survives shipping. This guide covers SBS, kraft, chipboard, and corrugated, plus crown cradles, brim slots, inserts, and the print finishing options that put the brand on the box.",{"name":27,"slug":28},{"name":27,"slug":28},{"id":109,"title":110,"slug":111,"excerpt":112,"featured_image":16,"published_at":23,"status":101,"category_id":116,"category":117},{"name":27,"slug":28},{"name":27,"slug":28},{"related_post_id":119,"related_post":126},{"id":120,"title":121,"slug":122,"excerpt":123,"featured_image":16,"published_at":23,"status":101,"category_id":124,"category":125},335,"Linen Boxes: Formats, Uses & Buyer Guide","linen-boxes-guide","A buyer guide to linen boxes covering rigid carton formats, fabric-textured wraps, fold styles, and ordering specs for upscale gift and retail use.",{"name":27,"slug":28},{"name":27,"slug":28},{"id":120,"title":121,"slug":122,"excerpt":123,"featured_image":16,"published_at":23,"status":101,"category_id":127,"category":128},{"name":27,"slug":28},{"name":27,"slug":28},{"related_post_id":130,"related_post":139},{"id":131,"title":132,"slug":133,"excerpt":134,"featured_image":135,"published_at":136,"status":51,"category_id":137,"category":138},848,"Hoodie Packaging Sizes: Lightweight, Heavyweight, and Two-Pack","hoodie-packaging-sizes-guide","Hoodie packaging is sized by the folded footprint plus depth for the fold stack, and depth is where a hoodie differs most from a shirt. This guide walks through lightweight, heavyweight, and two-pack formats and how the board changes external size.","517a9326-eb65-4490-b563-40024e8436cb","2026-10-02T18:05:00.000Z",{"name":27,"slug":28},{"name":27,"slug":28},{"id":131,"title":132,"slug":133,"excerpt":134,"featured_image":135,"published_at":136,"status":51,"category_id":140,"category":141},{"name":27,"slug":28},{"name":27,"slug":28},{"related_post_id":143,"related_post":152},{"id":144,"title":145,"slug":146,"excerpt":147,"featured_image":148,"published_at":149,"status":51,"category_id":150,"category":151},828,"Scarf Box Sizes: A Sizing Guide for Folded and Rolled Scarves","scarf-box-sizes-guide","A scarf box is sized by the folded scarf, not the open one. This sizing guide covers common footprints, fold versus roll, the depth most briefs miss, and how board and construction change the fit so the scarf sits without compression.","e0a26e88-1531-44f4-9f94-6b9aa85b3135","2026-09-28T15:33:00.000Z",{"name":27,"slug":28},{"name":27,"slug":28},{"id":144,"title":145,"slug":146,"excerpt":147,"featured_image":148,"published_at":149,"status":51,"category_id":153,"category":154},{"name":27,"slug":28},{"name":27,"slug":28},[156,162,168,174,180,186,192,198,204,210,216,222,228,234,240,246],{"id":157,"name":158,"slug":159,"short_description":160,"featured_image":161,"category_id":26},62,"Lipstick Boxes","lipstick-boxes","Keeping delicate lipstick tubes safe from scuffs, scratches, and rattling during handling requires exact sizing. Our custom lipstick boxes deliver the snug fit needed to secure your cosmetic items from the production facility to the retail shelf. Built from quality materials, these cartons provide reliable daily protection while clearly displaying your branding. As your packaging supplier, we help you design attractive, accurately sized packaging that supports better shelf presentation and grabs buyer attention. Choose dependable paperboard that reflects your brand identity and keeps your products looking pristine.","b0e80520-86f8-4da0-845e-28a188303b27",{"id":163,"name":164,"slug":165,"short_description":166,"featured_image":167,"category_id":26},63,"Eyeliner boxes","eyeliner-boxes","Eyeliners are incredibly slender, making them easy to overlook on retail shelves. We design custom eyeliner boxes that give your small products a commanding visual footprint. Beyond catching the eye, our customized eyeliner boxes feature precision-cut inserts that lock delicate pencils in place, protecting fragile tips from snapping while providing ample room for your crucial ingredient lists. Whether you need matte finishes or striking foil accents, we build packaging that reflects your product's sharp precision. Reach out to a reliable custom eyeliner boxes manufacturer today!","4cf9aafa-aa0d-4f51-9faa-e29f61777040",{"id":169,"name":170,"slug":171,"short_description":172,"featured_image":173,"category_id":26},64,"Mascara Boxes","mascara-boxes","Stop forcing your mascara wands into oversized boxes. Build packaging to your exact product dimensions. Generic packaging leads to rattling, shifting, and damaged wands. Beyond physical protection, vibrant printing and finishes on your mascara packaging boxes give your items a commanding visual footprint. Your boxes can draw attention effortlessly with smoother surfaces due to our matte, embossing, or foil stamping options. Secure reliable protection and earn brand recognition today. Contact your trusted custom mascara boxes manufacturer and take the lead.","5806991f-2dcb-4492-94aa-d2487f7339ee",{"id":175,"name":176,"slug":177,"short_description":178,"featured_image":179,"category_id":26},65,"Belly Band Packaging","custom-belly-bands","Belly bands are narrow printed strips, usually 1 to 4 in wide, that loop around the middle of an item or a stacked set and close on themselves. They hold loose pieces together and add a printed layer without hiding the product. We size each band from the item's width and thickness plus an overlap of about 1 in for sticker or glue-dot closures, or a 0.25 in glue strip on pre-glued bands. Stocks run from 80 lb text, which bends around a stack without creasing, up to 14 pt board for bands that need to hold a sharp shape.","d8843589-6cf9-4ab9-b7b4-3b0ae641db94",{"id":181,"name":182,"slug":183,"short_description":184,"featured_image":185,"category_id":26},66,"Custom Influencer Boxes","custom-influencer-boxes","Need to grab attention on social media? Custom influencer boxes help your brand stand out right from the first glance. These boxes secure your products during shipping while offering an engaging unboxing experience for reviewers. Whether you need an appealing design or sturdy materials to prevent transit damage, our packaging solves common shipping problems. Get custom made influencer boxes in any size, shape, and finish to match your campaign goals. Send packages that content creators actually want to share with their audience.","522cbc42-eac1-43db-b20d-f435d73b9517",{"id":187,"name":188,"slug":189,"short_description":190,"featured_image":191,"category_id":26},77,"Custom Banker Boxes","custom-banker-boxes","Custom banker boxes built for law firms, accounting practices, and corporate record rooms — sized to protect critical files and simplify audit retrieval. We manufacture from 32 ECT to 44 ECT corrugated board with optional acid-free liners for long-term archive use. Pick single or double-wall construction, letter or legal interior dimensions, and lift-off lids with die-cut hand holes. Print logos, file indexes, or department codes using flexographic, digital, or offset methods. MOQ starts at 100 units with 10–14 business day turnaround and free design support on every order.","de3b7d40-fb2a-4f64-90f8-02373f954330",{"id":193,"name":194,"slug":195,"short_description":196,"featured_image":197,"category_id":26},78,"Custom Match Boxes","custom-match-boxes","Custom match boxes built for wedding favors, hotel turn-down service, restaurant and bar branding, and retail brand gifting. We supply standard 2.18\" x 1.44\" matchbox sizes through cigar-length 3.5\" formats with 18-20 wood matches inside. Print labels wrap three sides with a strike strip on the fourth. Pick matte, shimmer, or linen sleeve finishes plus foil stamping in gold, silver, rose gold, or copper. MOQ starts at 100 boxes with 10-14 business day turnaround and free design support on every order of custom match boxes.","2c97d848-28e6-416b-8727-e227d319a058",{"id":199,"name":200,"slug":201,"short_description":202,"featured_image":203,"category_id":26},79,"Custom Archive Boxes","custom-archive-boxes","Custom archive boxes for records that get packed once and shelved for years. Choose the 12 x 15 x 10 in records carton, half-height cartons for ledgers and flat files, or 24 in transfer cartons for emptying file drawers. Board runs from 200 lb test corrugated with reinforced ends to buffered, lignin-free archival board for permanent files. Each carton can carry a printed end panel for box number, series title, date range and disposal date, plus your logo on kraft or white board. Lift-off lids, handholds in both ends and tape-free assembly keep cartons workable in a stack. MOQ from 100 on standard sizes.","a4c85bd2-9946-4ff6-985c-1e84274f08af",{"id":205,"name":206,"slug":207,"short_description":208,"featured_image":209,"category_id":26},80,"Custom Blister Card Packaging","blister-card-packaging","Blister card packaging pairs a printed paperboard backing card with a clear vacuum-formed cavity, so the shopper sees the actual product on the peg. We size the card around the cavity flange, the hang area and the copy block, then match the board caliper to the product weight. Typical planning sizes run from 4 x 6 in for cables and small fasteners up to 6 x 9 in for action figures, on 14 to 24 pt SBS or coated kraft with a heat-seal coating where the flange lands. Face-seal, full-face, trapped and slide constructions are available, with round, Euro or delta hang holes.","a4478c88-34fa-49c4-8ce7-180810e542ff",{"id":211,"name":212,"slug":213,"short_description":214,"featured_image":215,"category_id":26},83,"Custom Die Cut Boxes","custom-die-cut-boxes","Die cut boxes start as a flat printed sheet that a steel-rule die cuts, creases and perforates in one pass, producing a blank that folds into the finished box. Because every feature lives in the die, the shape, windows, hang tabs, locking tabs and fold-in inserts cost no extra assembly steps. We cut folding carton board from 14 to 24 pt SBS and corrugated in E and B flute, including 32 ECT single-wall and 44 ECT double-wall grades. Flatbed cutting suits short and medium runs and thicker board; rotary cutting suits long runs on thinner stock. New shapes are sampled from the dieline before production.","37cc66c5-7059-4038-a773-ccd94b7b59a7",{"id":217,"name":218,"slug":219,"short_description":220,"featured_image":221,"category_id":26},84,"Window Boxes","custom-window-boxes","Custom window boxes built for bakery, cosmetics, candles, toys, and gift retail where shoppers want to see the product before buying. We laminate clear PVC or PET window patches into die-cut openings in 14pt to 24pt paperboard cartons. Pick any window shape — square, rectangle, heart, custom contour. Print logos and brand artwork using offset or digital methods, with optional foil, embossing, and spot UV. MOQ starts at 250 boxes with 10-14 business day turnaround and free design support on every order of custom window boxes.","c9dc5da7-ee81-408c-a7dd-93c41eb42b4a",{"id":223,"name":224,"slug":225,"short_description":226,"featured_image":227,"category_id":26},85,"Packaging Sleeves","custom-packaging-sleeves","Packaging sleeves are open-ended printed tubes, glued at one seam, that slide over a box, tray or tin you already use. The inner pack does the holding and the sleeve carries the branding, so changing artwork means reprinting a flat sheet instead of a whole carton. We size each sleeve from the inner pack's width and height plus a glue flap of about 0.5-0.6 in, then pick board from 80 lb cover up to 24 pt SBS depending on stiffness and finish. Windows, inside print, spot UV and foil are available, and sleeves ship flat, glued and scored, ready to open and slide on by hand.","e9ed3c74-a303-47e0-813d-04bb8ad9ddaf",{"id":229,"name":230,"slug":231,"short_description":232,"featured_image":233,"category_id":26},86,"Custom Playing Card Boxes","custom-playing-card-boxes","Custom playing card boxes built for poker decks, magic and cardistry, tarot, card games, and corporate gifting decks. We supply tuck boxes in 14pt to 24pt SBS, rigid two-piece boxes, and magnetic-closure presentation boxes sized for poker, bridge, tarot, or custom card dimensions. Print logos and full deck artwork using offset or digital methods with optional foil stamping, embossing, and spot UV. MOQ starts at 250 boxes with 10-14 business day turnaround and free design support on every order of custom playing card boxes.","2f938767-8753-41a2-a363-0c1a526e68ec",{"id":235,"name":236,"slug":237,"short_description":238,"featured_image":239,"category_id":26},93,"Promotional Boxes","promotional-boxes","Custom promotional boxes built for PR launches, influencer seeding, employee onboarding kits, conference giveaways, and holiday client gifts. We manufacture mailer-style and rigid setup styles in 18pt SBS through E-flute and B-flute corrugated, with full CMYK or Pantone-matched offset printing. Pick magnetic-closure rigid for high-value drops or printed mailer boxes for volume sends. Add foam inserts, custom dividers, soft-touch lamination, or foil-stamped logos. MOQ starts at 100 boxes with a 10-14 business day turnaround and free design support on every order of custom promotional boxes.","a3bdc75a-d1ec-454b-823d-02094bbf9537",{"id":241,"name":242,"slug":243,"short_description":244,"featured_image":245,"category_id":26},94,"Custom Seed Packaging","custom-seed-packaging","Custom seed packaging covers flat printed seed packets, resealable seed envelopes, and foil-lined packets for seed companies, garden centers, conservation programs, and wedding or promotional giveaways. Typical planning sizes run from a 2.25 x 3.5 in favor packet up to a 4 x 6 in envelope for beans, squash, and sunflower. The real decisions are seed volume, not seed count, and storage: plain kraft or white paper suits seed that will be sown within a season, while a foil-lined or laminated packet slows moisture and light for seed that sits longer. Back panels carry variety, sowing depth, spacing, and a packed-for year. MOQ from 100 on standard flat sizes.","ed872757-f3fb-4c83-90b0-dc185d971c29",{"id":247,"name":248,"slug":249,"short_description":250,"featured_image":251,"category_id":26},95,"Perforated Boxes","perforated-boxes","Custom perforated boxes built for tear-away mailers, easy-open subscription packaging, retail dispensing displays, and one-time-use medical or industrial packs. We add perforation lines, score patterns, and zipper-style tear strips to corrugated mailers, folding cartons, and rigid setup boxes. Perforation orientation and density tune the tear effort — light perforation for delicate retail packaging, aggressive zipper perforation for industrial easy-open. MOQ starts at 100 boxes with 10-14 business day turnaround and free design support on every order of custom perforated boxes.","e5f094e6-d5e5-488e-90cd-99ca719b2ccf",[253,259,265,271,277,283,289,295,300,306,312,317,323,329,335,341],{"id":254,"title":255,"slug":256,"excerpt":257,"featured_image":258,"category_id":26},103,"Banker Box Dimensions: Inside vs Outside Sizes, Cubic Feet and File Fit","bankers-box-dimensions-guide","A standard bankers box measures 12 x 15 x 10 inches inside, but the outside can run up to 1.5 inches longer. That gap decides whether cartons fit your shelving, so the numbers below cover inside and outside sizes, metric conversions, cubic feet, letter and legal filing runs, and transfer cartons.","0a76babf-eb08-47d4-bb78-b48f83863d7e",{"id":260,"title":261,"slug":262,"excerpt":263,"featured_image":264,"category_id":26},108,"Are Banker Boxes Recyclable? A Component-by-Component Recyclability Chart","are-banker-boxes-recyclable-sustainability-guide","The corrugated board in a records carton goes into one of the most widely recovered paper streams. Film, wax, tape, stickers, ties and metal edges are what complicate it, so the chart rates each component, separates recycled content from recyclability, and shows how the repulpability standard treats coated board.","1b9770b8-17f8-4467-a117-3a8f309f8dd0",{"id":266,"title":267,"slug":268,"excerpt":269,"featured_image":270,"category_id":26},247,"Complete Guide to Selecting the Right Custom Box Materials","material-catalog-of-custom-boxes","Material choice shapes how a custom box looks at the shelf, how it holds up under shipping, and how it reads to the buyer at unboxing. This guide walks through the main custom box materials used across retail and ecommerce packaging programs — kraft, SBS, cardstock, corrugated, rigid, and recycled paperboard — with buyer-focused guidance on when each material fits.","e4c29e10-3f6c-4a20-9012-3818220125aa",{"id":272,"title":273,"slug":274,"excerpt":275,"featured_image":276,"category_id":26},248,"Custom Box Finishes Guide: Lamination, Foil & More","finish-catalog-of-custom-boxes","Finishing decisions shape how a custom box looks at the shelf and feels in hand. This guide walks through main custom box finishes for retail, gift, and ecommerce programs—matte and gloss lamination, soft-touch, spot UV, foil stamping, embossing, debossing, aqueous coating, and varnish—with buyer guidance on when each finish fits.","c395327e-bb36-44a4-8ff2-81c48b532527",{"id":278,"title":279,"slug":280,"excerpt":281,"featured_image":282,"category_id":26},249,"The Ultimate Guide to Every Major Custom Box Styles","box-style-catalog","Box style decides how a carton opens, survives shipping, and presents products. This guide walks through the main custom box styles used across retail, gift, and ecommerce packaging—including tuck end, mailer, rigid, sleeve and tray, window, pillow, and gable construction—with buyer-focused guidance on when each structural choice fits your brand.","ead3f50c-4cf0-4f62-82ed-20d4eae79b1b",{"id":284,"title":285,"slug":286,"excerpt":287,"featured_image":288,"category_id":26},250,"Custom Box Sizes Guide: How to Correctly Measure Products","custom-box-sizes-and-dimensions-guide","Sizing is the first decision in any custom packaging program. Interior box dimensions must fit your product with proper clearance for handling, decoration, and structural integrity. This guide covers how to measure products, standard custom box sizes across bakery, cosmetic, food, apparel, and ecommerce industries, and how to spec custom dies.","cf6971ae-861b-4f18-bc3b-a58980dc17b9",{"id":290,"title":291,"slug":292,"excerpt":293,"featured_image":294,"category_id":26},251,"Offset vs Digital vs Flexo vs Screen Printing for Packaging Compared","printing-methods-for-custom-packaging","Four print processes handle almost all packaging, and each is built around a different image carrier: a metal plate, no plate at all, a flexible relief plate or a mesh screen. That one difference drives which colors, stocks and run lengths each method suits. The comparison table puts them side by side so you can match a method to your artwork before you ask for a proof.","5aa7f2b0-aa33-4556-84f6-9f14cd07cccb",{"id":296,"title":297,"slug":298,"excerpt":299,"featured_image":258,"category_id":26},252,"Banker Box Weight Capacity & Stacking Strength: Records Storage Guide","banker-box-weight-capacity-stacking-strength","Banker box weight capacity and stacking strength shape how the records program stores boxes, handles retrieval, and survives warehouse multi-tier stacking. This guide walks through how custom banker box construction is commonly spec'd for weight and stacking across law firms, accounting practices, healthcare records, government archives, and corporate records programs.",{"id":301,"title":302,"slug":303,"excerpt":304,"featured_image":305,"category_id":26},253,"Banker Boxes vs Archival Boxes vs File Boxes: Records Storage Compared","banker-box-vs-archive-box-vs-file-box","Banker boxes, archival boxes, and file boxes solve overlapping records-storage problems but with different construction, retention assumptions, and use cases. This guide walks through how the three formats compare across law firms, accounting practices, healthcare records, government archives, and corporate records programs.","c108dd82-77c1-497c-91c2-e6cbdaa3b86a",{"id":307,"title":308,"slug":309,"excerpt":310,"featured_image":311,"category_id":26},254,"Acid-Free vs Lignin-Free vs Buffered Archival Boxes: pH, Reserve and Kappa Compared","acid-free-archival-boxes-explained","Acid-free, lignin-free and buffered are three separate measurements, and an archival box can pass one while failing another. The comparison table sets out the pH ranges, alkaline reserve percentages and kappa limits that standards and suppliers quote, then matches each board grade to paper records, photographs and textiles.","bd89fdde-e406-45c6-86b5-f47dce8acb17",{"id":313,"title":314,"slug":315,"excerpt":316,"featured_image":264,"category_id":26},255,"Buy Custom Banker Boxes for Law Firms & Records Teams","custom-banker-boxes-for-law-firms","Custom banker boxes for law firms, accounting practices, healthcare records, and financial services carry the firm's brand into the records storage program while supporting retention compliance and warehouse storage. This guide walks through how custom banker boxes are commonly spec'd across law firms, accounting and tax firms, healthcare practices, financial services, and government contractors.",{"id":318,"title":319,"slug":320,"excerpt":321,"featured_image":322,"category_id":26},256,"Bath Bomb Box Sizes: Inner Dimensions for 2 to 3 Inch Bombs","bath-bomb-box-sizes-formats-guide","A bath bomb box is sized from the finished diameter of the bomb, plus clearance, plus room for any wrap. The table below turns 2, 2.5, 2.75 and 3 inch rounds into typical inner dimensions for single boxes and side-by-side two-packs. You will also find how to measure a pressed bomb with calipers, why the mold number is not the box number, and how shaped bombs change the math.","88e2e44e-6c67-4028-b429-f4047f6fce39",{"id":324,"title":325,"slug":326,"excerpt":327,"featured_image":328,"category_id":26},257,"Beard Oil Box Sizes: A Practical Guide for 10ml, 30ml & 60ml Bottles","beard-oil-box-sizes-guide","Picking a box that fits the bottle is the first decision in a beard oil launch. This guide walks through the bottle sizes most grooming brands ship, the clearance needed for inserts and labels, and the common sizing errors that send brands back into a re-tool.","4fa01e70-acec-4ccf-9263-724f9cbe9d51",{"id":330,"title":331,"slug":332,"excerpt":333,"featured_image":334,"category_id":26},258,"Beard Oil Packaging Materials & Finishes: A Buyer's Guide","beard-oil-box-materials","The substrate and finish you pick for a beard oil box change how the bottle looks under shelf lighting, how the carton survives shipping, and how much you pay per unit. This is the practical comparison most grooming brands wish they had before the first artwork round.","adbb6539-91fa-4db0-95b9-bcb47694a415",{"id":336,"title":337,"slug":338,"excerpt":339,"featured_image":340,"category_id":26},261,"Belly Band Packaging: A Practical Guide for Brand Buyers","belly-band-packaging-guide","A belly band is a printed paper or paperboard wrap that loops around a single product or a small bundle. Brand buyers reach for it when they want low-cost branding without committing to the cost of a full box, and the format works for soap, candle, stationery, retail bakery, and gift-set programs alike.","c67410b4-78de-469b-981a-b7fe547397f6",{"id":342,"title":343,"slug":344,"excerpt":345,"featured_image":346,"category_id":26},262,"Belly Band Dimensions: Widths, Lengths and Closure Allowances","belly-band-dimensions","Belly band sizing comes down to two numbers: the height of the band on the product face and the length around the product plus a closure allowance. Both depend on the product, the bundle, and the closure style, and getting them right at the spec stage avoids the most common cause of a belly band remake.","19ea1ed3-b779-4b57-b88e-e26f203f069d"]